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AutoStore Distributor

Optimized AutoStore solutions

From enterprise-grade AutoStore systems to agile, plug-and-play Pio solutions, THG Fulfil empowers brands of all sizes to automate faster, scale smarter, and boost fulfillment performance, backed by proven tech and real-world expertise.

AutoStore specializes in automated warehouse storage and retrieval systems (AS/RS) where small, autonomous robots navigate a cube-based storage grid to retrieve and deliver goods. The AutoStore system is designed to maximize warehouse space and efficiency, offering:

Up to 75% less space usage compared to traditional shelving.

75%

24/7 operations with significantly reduced picking times.

24/7

Seamless scalability by adding more robots or grid modules.

Scale

Energy efficiency as the robots consume minimal power, making AutoStore a sustainable fulfillment solution.

Energy

Revolutionizing fulfillment with AutoStore and THG Fulfil’s cutting-edge technology.

 

Powered by our proprietary Warehouse Control System (WCS) and Warehouse Management System (WMS), we’ve continuously optimized AutoStore since 2021, transforming our site into the world’s highest direct-to-consumer (D2C) output facility.

The result? Unmatched efficiency and speed:

  • 11,790 outbound bin presentations per hour: a new global benchmark.
  • Intelligent batching algorithms: boosting throughput while minimizing cycle times.
  • Bin wait times slashed from 8.71s to 4.52s: doubling system responsiveness.
  • User wait times cut from 21s to 13s: streamlining fulfillment operations.
  • Optimized packing stations: enhanced productivity with advanced rebin-to-light systems.
  • Smart space utilization: live, data-driven strategies maximize storage capacity.

AutoStore isn’t just a storage solution. Coupled with THG Fulfil’s proprietary technology and optimization know-how, it’s a game-changer for scalability, speed, and sustainability.

Benefit from our experience building and optimizing our own AutoStore storage systems and let us do it for you too - from design, 
principal contractor installation, integration, training, and WCS software, to ongoing maintenance and optimization.

Pio

Pio, created by AutoStore, is at the forefront of making automation accessible to smaller brands. Pio’s plug-and-play warehouse automation 
system is designed to optimize operations, reduce labor, and integrate seamlessly with existing workflows. In fact, Pio's system can enable up to an
80% reduction in labor requirements, allowing businesses to operate more efficiently with fewer personnel. 

There's more:

The system requires up to 90% less space, enabling businesses to store more inventory without the need for larger facilities.  

With a 99.7% system uptime, Pio ensures reliable and continuous operation, minimizing downtime and associated costs.  

By integrating Pio's automation solutions, SMEs can quickly access the benefits of automation, enhancing their fulfillment processes and positioning themselves for success in a competitive market.

The system can be built and fully operational in as little as seven days, helping even more small- to medium-size organizations become fully automated, even faster. 

With Pio, SMEs no longer have to choose between affordability and innovation. Now, they can automate faster, operate smarter, and scale more efficiently than ever before. 

How does it work?

Pio’s API integration allows customers to connect to any relevant ERP, WMS, or ecommerce platform, along with multiple order channels such as DTC and marketplace. Pio syncs inventory data, orders, shipping information, and purchase orders.

Pio is sold on a hybrid OpEx model with one upfront fee for the grid and bins, plus a pay monthly fee for automation as a service. 

Scale as you scale with the Pio product range

P100

Max storage capacity: 1,400 bins

Max port capacity: 2 ports

Throughput per hour: 300 OL / 60 OL per robot

Footprint: 45M2 / 470 SQFT

P200

Max storage capacity: 3,000 bins

Max port capacity: 4 ports

Throughput per hour: 600 OL / 55 OL per robot

Footprint: 85M2 / 910 SQFT

P400

Max storage capacity: 6,600 bins

Max port capacity: 4 ports

Throughput per hour: 600 OL / 50 OL per robot

Footprint: 170M2 / 1,800 SQFT

P600

Max storage capacity: 10,000 bins

Max port capacity: 6 ports

Throughput per hour: 900 OL / 45 OL per robot

Footprint: 250M2 / 2,680 SQFT

Ready for anything, Pio allows you the flexibility to order booster robots to
cover your peak trading periods.

Benefit from THG Fulfil’s expertise with automation installation and optimization. 
Get in touch to start your automation journey today.

 

More from THG Fulfil

Why THG Fulfil

We create seamless customer experiences that drive brand growth, loyalty and impact. Turning ecommerce fulfillment into your competitive edge.

Reports

Access valuable insights, tools, and guides to help you optimize fulfillment and scale smarter in today’s fast-moving ecommerce world.

Case studies

Discover how brands like Holland & Barrett, Cult Beauty, Biossance, and Dermstore scale faster with THG Fulfil.

Why Choose THG Fulfil?

We are the operational backbone behind some of the world’s fastest-growing brands and largest retailers. With a world-class global infrastructure, we’ve spent the last 20 years transforming our own brands into industry leaders, quickly moving beyond the limitations of outsourced 3PLs in the early years to develop our proprietary operational ecosystem.  This cutting-edge infrastructure and technology give us complete control over the customer delivery experience,  ensuring seamless, end-to-end execution at scale.