AutoStore Distributor
Maximising Efficiency with Optimised AutoStore Solutions
From enterprise-grade AutoStore systems to agile, plug-and-play Pio solutions, THG Fulfil empowers brands of all sizes to automate faster, scale smarter, and boost fulfilment performance, backed by proven tech and real-world expertise.
Maximise Space and Efficiency with AutoStore’s Robotic Storage Solutions
AutoStore specialises in automated warehouse storage and retrieval systems (AS/RS) where small, autonomous robots navigate a cube-based storage grid to retrieve and deliver goods. The AutoStore system is designed to maximise warehouse space and efficiency, offering:
- Uses up to 75% less space than traditional shelving systems
- Operates 24/7 with significantly faster picking times
- Easily scalable by adding robots or grid modules as needed
- Energy-efficient design - robots use minimal power, making AutoStore a more sustainable fulfilment solution
Revolutionising Fulfilment with AutoStore and THG Fulfil’s Advanced Automation
Powered by our proprietary Warehouse Control System (WCS) and Warehouse Management System (WMS), we’ve continuously optimised AutoStore since 2021, transforming our site into the world’s highest direct-to-consumer (D2C) output facility.
The result? Unmatched efficiency and speed:
- 11,790 outbound bin presentations per hour – setting a new global benchmark
- Intelligent batching algorithms – increasing throughput and reducing cycle times
- Bin wait times reduced from 8.71s to 4.52s – doubling system responsiveness
- User wait times cut from 21s to 13s – significantly improving fulfilment speed
- Optimised packing stations – powered by advanced rebin-to-light systems for higher productivity
- Smart space utilisation – live, data-driven strategies to maximise every inch of storage
Unlocking the Full Power of AutoStore with THG Fulfil’s Technology
Leverage our hands-on experience building and optimising our own AutoStore systems, and let us do it for you.
We manage the entire process: from system design, principal contractor installation and integration, to training WCS software, ongoing maintenance and continuous optimisation.
Pio: Automation Made Simple for Growing Businesses
Pio, created by AutoStore, is at the forefront of making automation accessible to smaller brands. Developed with a plug-and-play warehouse automation system, this smart solution is designed to optimise operations, reduce labour, and integrate seamlessly with existing workflows.
In fact, Pio's system can enable up to an 80% reduction in labour requirements, allowing businesses to operate more efficiently with fewer personnel.
There's More:
The system requires up to 90% less space, enabling businesses to store more inventory without the need for larger facilities.
With a 99.7% system uptime, Pio ensures reliable and continuous operation, minimising downtime and associated costs.
By integrating Pio's automation solutions, SMEs can quickly access the benefits of automation, enhancing their fulfilment processes and positioning themselves for success in a competitive market.
The system can be built and fully operational in as little as seven days, helping even more small- to medium-size organisations become fully automated, even faster.
With Pio, SMEs no longer have to choose between affordability and innovation. Now, they can automate faster, operate smarter, and scale more efficiently than ever before.
How Does It Work?
Pio’s API integration makes it easy to connect with any ERP, WMS, or ecommerce platform, as well as multiple order channels, including: DTC and marketplace.
It seamlessly syncs inventory data, orders, shipping information, and purchase orders.
Pio is offered on a hybrid OpEx model with one upfront fee for the grid and bins, plus a pay monthly fee for automation as a service.
Scale Smarter with the Flexible Pio Product Range
P100
- Max storage capacity: 1,400 bins
- Max port capacity: 2 ports
- Throughput per hour: 300 OL / 60 OL per robot
- Footprint: 45 m² / 470 sq ft
P200
- Max storage capacity: 3,000 bins
- Max port capacity: 4 ports
- Throughput per hour: 600 OL / 55 OL per robot
- Footprint: 85 m² / 910 sq ft
P400
- Max storage capacity: 6,600 bins
- Max port capacity: 4 ports
- Throughput per hour: 600 OL / 50 OL per robot
- Footprint: 170 m² / 1,800 sq ft
P600
- Max storage capacity: 10,000 bins
- Max port capacity: 6 ports
- Throughput per hour: 900 OL / 45 OL per robot
- Footprint: 250 m² / 2,680 sq ft
Ready for anything, Pio allows you the flexibility to order booster robots to
cover your peak trading periods.
Benefit from THG Fulfil’s expertise with automation installation and optimisation.
Get in touch to start your automation journey today.
More from THG Fulfil
Why THG Fulfil
We create seamless customer experiences that drive brand growth, loyalty and impact. Turning ecommerce fulfilment into your competitive edge.
Reports
Unlock insights, tools and strategies to streamline fulfilment and scale more efficiently in today's fast-moving ecommerce landscape.
Case Studies
Discover how brands like Holland & Barrett, Cult Beauty, Biossance, and Dermstore scale faster with THG Fulfil.
Why Choose THG Fulfil?
We are the operational backbone behind some of the world’s fastest-growing brands and largest retailers.
Backed by world-class global infrastructure, we’ve spent the last 20 years scaling our own brands into industry leaders, evolving beyond the limitations of traditional third-party logistics to build a proprietary operational ecosystem.
Our cutting-edge infrastructure and technology give us complete control over the customer delivery experience, enabling seamless, end-to-end execution at scale.
