Reports
A Complete Guide to Warehouse Automation
THG Fulfil's Journey from Manual to 200% Productivity Gains
As an experienced AutoStore integrator, THG Fulfil designs, deploys and optimises AutoStore solutions that increase storage capacity, reduce warehouse space and improve picking productivity.
AutoStore combines high-density storage with goods-to-person automation, bringing products directly to operators instead of sending them around the warehouse.
Increase capacity Store more inventory with up to 75% space consolidation.
Pick faster Bring products directly to picking stations.
Scale easily Expand the system as volumes and inventory grow.
We operate more than 700 AutoStore robots across our own fulfilment network, including the world's highest-output D2C AutoStore.
That operational experience means the same team designing your integration understands how to build, operate and scale AutoStore in a live, high-volume warehouse.
700+ AutoStore robots operated
200%+ Productivity uplift achieved through expansion and optimisation
Automate around your investment priorities.
Choose from traditional CapEx ownership, CapEx-light, Robotics-as-a-Service and hybrid models to find the right balance of upfront investment and ongoing cost.
Our proprietary Warehouse Control System continuously optimises inventory, picking and robot workflows to improve AutoStore performance.
Bins delivered to picking stations per hour
Reduction in pick wait time through WCS optimisation
Storage capacity achieved with AutoStore
Average pick wait time, reduced from 21 seconds
THG Fulfil designed and delivered Footasylum's AutoStore solution in three months, increasing outbound capacity while significantly reducing space and operating costs.
85 AutoStore R5 robots
96,000+ Bin locations
100% Of Footasylum's live SKU range stored within the grid
We manage your AutoStore project end to end through one expert team, from identifying the opportunity and designing the solution to installation, software integration, commissioning and continuous optimisation.
Business Case
ROI modelling
Simulation
Warehouse design
Technology selection
Solution architecture
Principal contractor
Installation
Systems integration
Testing
Commissioning
Training
Go-live
Software updates
WCS optimisation
Performance analytics
Continuous improvement
Reports
THG Fulfil's Journey from Manual to 200% Productivity Gains
Blogs
Peak season is the ultimate stress test for ecommerce. Instead of scrambling for temporary staff, automation delivers the scalability, speed, and accuracy needed to handle surging demand, without risking errors or missed promises.
Design, deploy and optimise your warehouse with an experienced AutoStore partner that operates the technology at scale.
Warehouse automation is the strategic integration of smart technology to optimise the speed, reliability and cost of global logistics.
THG Fulfil utilises world-class robotics such as AutoStore, Libiao and Geek+ to manage high-volume inventory and order processing with total precision. By implementing an integrated operational network, our warehouse automation solutions eliminate operational friction for global brands and replace labour-heavy tasks with a comprehensive management solution designed for scale.
Warehouse automation is redefining industry standards by enabling global brands to master the complexities of high-velocity fulfilment.
In ecommerce, warehouse automation provides the infrastructure needed to support 24/7 operations and still achieve a 99.9% pick accuracy. This advancement allows decision-makers to transform fulfilment into a strategic growth driver, enhancing both margins and customer retention through consistent delivery performance. Leveraging analytical insights and leading technology, THG Fulfil enables brands to optimise working capital and support international ambitions with unprecedented efficiency.